We need small parts and structures to build anything of consequence in nanotechnology. We can not yet build functional parts that can be assembled into a larger device. So far, we’ve reached the level of a sharpened stick to poke and prod things apart , scan surfaces, or to rearrange atoms on a surface. We need machined parts. We need the ability to manipulate those parts so they can be assembled into useful devices.
Twenty or thirty years from now, many things will be made of diamond because carbon is cheap, light and strong. During these early years, diamond is a great material for the fabrication of complex mechanical parts, but we can’t build them yet because we can’t sculpt, machine or cast these tiny parts. We need a way to create small parts – that is, objects in the range of 10 to 100 nanometers in size.
One speculation path is to consider how they will build these parts 50 years from now. For research, the most efficient method would be to grow them under computer control by beam deposition of carbon atoms into a diamond crystal matrix. Sure, we may find that impossible without additional techniques. As Dr. Drexler has said, if you try to stick carbon atoms onto a diamond surface, you may get graphite instead of diamond because it is easier to form one than the other. Somehow you have to handle that issue and the solution is to try it and then find a solution – if possible.
Also, in the early years, we need to build many devices in a research environment. That means we want to build a small number of parts, assemble them and create a few test items instead of mass production. It would be good to have a fabrication process that gave us the option to build anything on demand. We would use a CAD program, draw up the specs and have the device fabricated inside our nanolab.
The most similar idea is the desktop 3D printer that exists now for the creation of plastic parts from CAD drawings. The plastic is applied in layers to build up a shape. In diamond parts, we would love to apply carbon atoms in layers to build up diamond parts. But the atoms have to become part of the crystal, not just adhere to the surface.
It is obvious that carbon atoms applied to other carbon atoms form diamond under enough pressure and temperature. The question is, can we duplicate that chemical bonding process in a deposition oven.
It seems reasonable that if you slam carbon atoms into a diamond substrate, there might be conditions under which the atom is bonded to the crystal structure and the diamond grows. Perhaps at a certain temperature, and from a certain angle, with a certain kinetic energy, an atom will bond if it hits the crystal plane at a favorable position. Maybe not. But if I had an electron microscope, a diamond substrate, and a source of ionized carbon atoms somewhat like the electron beam of a CRT television, I would rotate the temperature controlled, diamond surface back and forth through a 120 degree angle while the carbon beam applied one, two or many atoms to the surface. And scan the beam over the surface to create all combinations of angle, energy, and temperature. Then scan or evaluate the surface for growth of diamond versus graphite at all locations where the beam hit the surface.
If you find a temperature, an angle, and a kinetic energy where carbon is added to the crystal rather than forming unwanted graphite, you will have a diamond printer tool.
Seems worth the try to me, but the PHD’s who work with this stuff on a daily basis may have a different perspective.